DELOACH BLOG

Opting for the appropriate odor control scrubber can lead to significant cost savings!

We have discussed the importance of understanding the source and concentration of an odor issue before selecting the type of treatment or odor control system. In addition to these critical items is the consideration of operating costs.

Many types of odor control systems work and remove odors, but selecting and designing a system that works efficiently and effectively without breaking the bank can be challenging.

When do you know if your decarbonation system needs service?

When a degasification tower or decarbonator becomes fouled, several indicators identify you may have a problem or that it's time to clean your system. If the efficiency of the degasifier has dropped, you will see an increased consumption rate of chemicals. If you remove less hydrogen sulfide gas from the degasifier, chlorine consumption will increase. When you increase the amount of chemical reaction occurring in the water, you will see an increase in the TSS levels and a drop in water quality. As the H2S reacts with chlorine, more solids will form and be present in the water, and the water quality will diminish.

Another indicator of a fouling condition is the pH adjustment in the Industrial Water Treatment industry. You are required to meet the set standards. As the performance of the tower drops, the removal of CO2 will also drop, leaving a higher pH level than may be desired. A quick inspection to check out the media bed should be performed. Also, do not forget to inspect the distribution system at the top of your tower and remember that all distribution systems are not alike, and inspecting the condition of each of them may require additional effort on your part. With a header lateral system, you need to inspect the distribution nozzles, but with a Weir or Tray type, you will need to check the amount of scale or fouling building up on the Weir edge or in the bottom of the pan. If the Weir edge becomes fouled unevenly, it will create "Channeling" of the water and increase the initial hydraulic load to a concentrated point on the media bed.

Optimizing Steam Process Water Systems with Degasification Towers

Steam process water systems are integral to various industrial operations, where water is heated and converted into steam. However, ensuring the efficiency and longevity of these systems requires a comprehensive understanding of water chemistry and the implementation of proper treatment methods. In particular, the removal of dissolved gases, such as hydrogen sulfide (H2S), carbon dioxide (CO2), and dissolved oxygen (O2), is crucial. This blog post will delve into the significance of degasification towers in steam process water systems, emphasizing their role in preventing corrosion, enhancing equipment performance, and maintaining water quality in your water and wastewater systems.

The Importance of Removing Dissolved Gases

Dissolved gases in steam process water systems can have detrimental effects on boilers and other critical components. Allowing gases like carbon dioxide (CO2) to remain in the water leads to the formation of carbonic acid, creating a corrosive environment. This corrosion can damage the boiler and reduce its lifespan. Additionally, dissolved gases can impair the efficiency of the system, affecting heat transfer and leading to reduced performance.

Do you think all distribution systems are made equal? 

if you do you may be surprised that there is a lot of variation in manufacturing protocols for aerators, degasifiers, and decarbonators.  Aerators are often found in use at Industrial Water Treatment and municipal water treatment facilities around the globe. 

For water treatment, you may be surprised to learn that one of the key items that separate different types of aerators and decarbonators for water treatment is the type of distribution system it utilizes.  To improve Carbon Dioxide (CO2) or Hydrogen Sulfide (H2S) removal you need to select the best distribution system for the tower and make sure it's maintained. Now, there are many types of aerators in general and the term is used broadly. From floating pond aerators to wastewater aerators, to vertical tower aerators, decarbonators, and degasifiers for industrial water treatment aerators.  We will focus on vertical tower aerators for industrial water treatment.  All types of Aerators and even degasifiers and even decarbonators and Odor Control Scrubbers require some type of distribution system to begin the process of gas transfer and to remove Hydrogen Sulfide (H2S) from water or Carbon Dioxide (CO2).  It is important to evenly distribute the water or chemical solution across the media bed. 

There are several types of distribution systems available and the three most common ones you will see on the marketplace are the “Tray” type, Weir, or the header lateral utilizing gas release “Nozzles”.  

The selection of what type of distribution system is typically driven by the marketing side of who is selling you the tower.  But in terms of real performance a distribution system utilizing a nozzle system will outperform a tray-type distributor.  All packed towers are designed utilizing Henry’s Law Constant” theory of chemistry and what all towers rely upon is some type of method to break the surface tension of the water and expose the molecules of gases so that they either can escape or can be introduced to a reaction agent.

When towers are designed it is important to properly hydraulically load the top of the media bed.  This is considered " Degasification Basics". This is important for many reasons and we will address these points in future updates.  When using a properly designed nozzle distribution system such as a DeLoach Industries header lateral system then you get the benefit of both proper hydraulic load across the bed and you also gain anywhere from 4-10% removal efficiency depending upon the application.  When looking at a chemical scrubber versus a biological scrubber you will notice they too have very different distribution systems. DeLoach Industries, Inc. has learned over its 60 years in business how to maximize gas transfer release.  If designed and built properly the gas release process or interaction process (if designing a scrubber) has already begun “before” it enters the media bed.

Ammonia (AM) is a common water pollutant that significantly impacts the water process industry.

It is not just polluting water bodies but also aqua wells and humidifiers. Generally, AM is produced from human sweat and urine and created from synthetic ammonia in industrial processes.

Ammonia has three types of amines – primary, secondary, and tertiary – all are toxic for humans and aquatic life.

• Primary Amine has two carbon and one nitrogen atom, also called methylamine or CHNH2.
• Secondary Amine has two nitrogen atoms with no carbon atom between them, also called Dimethylamine or CH2(NH)CH3.
• Tertiary Amine has three nitrogen atoms with no carbon atoms between them; thus, it’s called Trimethylamine or CH3C(NH)CH3.

In natural conditions, primary Amide bacteria produce Amide under high-temperature conditions. In an aqueous solution and soil environments with high pH levels (>6).

Primary amide can form by the dehydrogenation of nitriles, such as acetonitrile, which are further oxidized to form acetic acid. 

Primary amide form by alkaline hydrolysis of nitro compounds such as 2-nitrophenol.

Process systems often need to recognize when the Degasification or Decarbonation system is failing or underperforming.

Understanding De-Aeration and Decarbonation in Water Treatment Systems

Protecting Your Pharmaceutical Water: Ensuring Quality and Efficiency in Water Treatment

In the pharmaceutical industry, the removal of dissolved gases from water is a critical step in the water treatment process. However, it is essential to select the appropriate method of removing these gases, as the wrong choice can have detrimental effects on vital process water equipment such as steam boilers and distillation columns. Failure to address high levels of carbon dioxide (CO2) in the water can lead to the formation of carbonic acid, which corrodes and damages both the steam boiler tubes and distillation columns. To mitigate these risks, the implementation of a degasification tower or "Degasifier" is crucial, as it effectively removes dissolved gases like hydrogen sulfide (H2S) and carbon dioxide (CO2) to acceptable levels below 7 parts per billion (ppb).

Utilizing a degasification tower offers a cost-effective solution to reduce and eliminate gases in the water stream. In comparison, alternative methods such as reverse osmosis (RO) membranes require additional steps, including pH adjustment, to achieve similar results. The conversion of carbon dioxide (CO2) into carbonates can result in increased membrane fouling and elevated capital costs for the RO system. By implementing a degasification system, businesses can achieve optimal performance, minimize membrane fouling, and benefit from cost savings in both capital and operational expenses.

The importance of removing Carbon Dioxide in the water!

Carbon dioxide exists naturally in nature as free CO2 and can be found in many water sources from lakes, streams, or other surface water bodies. Carbon dioxide occurs naturally in small amounts (about 0.04 percent) in the Earth's atmosphere. Monitoring CO2 levels in your water can be done through test kits or monitoring systems. When monitoring CO2 levels, it is important to note the concentration at which the monitoring needs to occur. Industrial level ion exchange systems should be monitored at a concentration typically 15–20 times greater than required for drinking water quality. Ion exchange systems used for high purity water production should be monitored at a concentration typically 40–50 times greater than what is required for drinking water quality. Due to carbon dioxide’s abundance and its role as the primary driver of climate change, there are concerns about increasing concentrations of this gas in the atmosphere. To reduce the amount of carbon dioxide in the atmosphere, people can reduce the amount of carbon dioxide released during energy production by using renewable energy sources and energy efficiency. Carbon dioxide can be captured and stored underground with carbon sequestration technologies.

Saving Steam with Degasification: Optimizing Water Treatment for Cost Efficiency and Enhanced Performance.

The operation of steam-generating boilers and the process of removing dissolved gases from the feed water is of utmost importance.

Deaeration is essential in the boiler system process.

Deaeration involves removing oxygen (O2) and carbon dioxide (CO2) from the water. Removing oxygen and carbon dioxide from the water before it enters the boiler system is essential. This prevents corrosion of the boiler system components and reduces costly maintenance and repairs to your system.

Oxygen and carbon dioxide can corrode and destroy metal components of the boiler system.

Corrosion can be costly to repair or replace. This is due to oxygen (O2) and carbon dioxide (CO2) not being removed from the water.

In order to avoid unwanted corrosion, it is necessary to treat the water before it enters the boiler system. This can be achieved through different techniques, including deaeration, chemical treatment, or mechanical filtration.

The deaeration process typically requires a deaerator. This device combines heat and vacuum to remove dissolved gases from water. The deaerator reduces the amount of dissolved solids in the water.This can improve the efficiency of the boiler system. Neglecting regular maintenance and inspection of the boiler can lead to severe corrosion damage and operational issues.