The basics of water decarbonation
and the removal of carbon dioxide (CO2). The need to remove (CO2) is essential in most Aquaculture, Municipal, Industrial, and Food & Beverage Processes To understand you must familiarize yourself with Henry’s Law.
Henry's Law defines the method and proportional relationship between the amount of a gas in a solution in relation to the gas's partial pressure in the atmosphere. Often you will see and hear various terms like degasification, decarbonation, aeration, and even air stripping when discussing the removal of dissolved gases and other convertible elements from water. Understanding the impacts that Carbon Dioxide (CO2) can have on both equipment and aquatic life provides the basic reasons why the need to decarbonate water, exists. Carbon Dioxide (CO2) can exist naturally in the raw water supply or be the result of ph control and balance. In either case, the process called Decarbonation or Degasification provides the most cost-effective and efficient manner to reduce or tally remove (CO2) from the water. In addition to Carbon Dioxide (CO2), water can contain a variety of other contaminants that may impact the removal efficiency of the Carbon Dioxide. A variety of elements as well as dissolved gases such as oxygen, nitrogen, and carbon dioxide (CO2). A full analytical review of the water chemistry is required to properly design and size the “Water Treatment” process.
Breaking the bonds in water releases a dissolved gas
such as carbon dioxide (CO2) you must change the conditions of the vapor pressure surrounding the gas and allow the gas to be removed. There are many variables to consider when designing or calculating the “means and methods” of the removal of carbon dioxide (CO2). When I refer to the means and methods. I am referring to the design of a decarbonator and its components. The means equals the size and type (Hydraulic load) of the decarbonator and the “method” equals the additional variables such as the cubic foot of airflow (CFM) and “Ratio” of the air to water to accomplish the proportional condition needed to remove the carbon dioxide (CO2).
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Topics:
water treatment issues,
degasification,
pH levels of water,
aeration,
iron oxidation,
water treatment,
water plant,
bicarbonate,
hydrogen sulfide (H2S),
pH levels,
Decarbonation,
ION Exchange Resin,
dissolved gases,
De-Aeration,
wastewater,
carbon dioxide,
oxygen,
decarbonator,
degasifier,
gases,
carbonic acid,
H2S Degasifier,
removal of CO2 from water
Basics of water decarbonation for dissolved organic carbon.
The water treatment industry continues to develop and evolve and over the past two decades there have been many new developments in technology and even more refinement in existing technologies such as "Degasification". The evolution and advancement of water treatment have been driven by the constantly increasing demand from an increase in population that demand cost-effective solutions and recognition to improve safety with the implementation of NSF 61 standards.
All human cultures on our planet share a single commonality and that is the dependency on water to survive.
Many existing technologies such as "Degasification" have evolved with higher efficiency to meet the demand changes and provide safety to consumers and to the systems. Degasification refers to the removal of dissolved gases from liquids and the science to degasify water is based upon a chemistry equation known as "Henry's Law". The "proportionality factor" is called Henry's law constant" and was developed by William Henry in the early 19th century. Henry's Law states that "the amount of dissolved gas is proportional to its partial pressure in the gas". The most "cost" effective method to perform degasification is with the packed vertical tower called a "Degasifier” or “Decarbonator”.
The key words in this previous sentence for owners, operators, and engineers to focus on is "the most cost-effective" as there is no other process more cost-effective at removing dissolved gases at the lowest cost than the use of a Degasifier or decarbonator. The process of degasification is simple enough to understand. Water is pumped to the top of a vertically constructed tower where it first enters the tower through some type of distribution system at the same time there is a cross current air flowing up from the bottom by a blower located at the bottom of the tower and the air encounters the water and is exhausted at the top of the tower through an exhaust port. There are various types of distributions systems and we will explore these in later discussions. Once the water enters the top of the tower and passes through the distribution system it then travels by gravity downward. The next thing the water encounters is some type of media packing. There are various forms of media packing offered in the degasification industry and each type can offer higher performance or have the ability to deter fouling. The selection of the type, size, and volume is where the “experience, engineering and understanding of each application” comes in to play.
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Topics:
water treatment issues,
water quality,
degasification,
pH levels of water,
water treatment,
advanced treatment solutions,
About DeLoach Industries,
water plant,
NSF/ANSI 61,
hydrogen sulfide (H2S),
media packing,
pH levels,
scaling,
caustic,
Decarbonation,
Safe drinking water,
dissolved gases,
carbon dioxide,
decarbonator,
boiler system,
degasifier,
carbonic acid,
H2S Degasifier,
Dissolved organic Carbon,
co2 dissolved in water
In the production and purification of water for industry
there are many types of different processes available to remove harmful minerals and gases from the water stream but the most effective process and most cost effective from both a capital investment and operational cost is a “Forced Draft Degasification System” (Degasifier).
Degasification is used in a wide range of water processes for industrial and municipal applications which extend from the production of chemicals to the production of semiconductors and in all applications the need to remove contaminants from the water and dissolved gases is key to achieving the end results needed in the industrial water process. Water from the ground often contains elements such as calcium carbonate, manganese, iron, salts, hydrogen sulfide, and sulfur just to name a few of the basic contaminants and these naturally occurring elements can cause serious damage and consequences to process equipment such as boiler systems, piping, membranes, and cation and anion exchange resins used in the demineralization process.
Calcium carbonate can dissolve in water under certain pH ranges forming carbonic acid and releasing carbon dioxide (CO2) gases. These gases are not only very corrosive to equipment like boiler feed systems and boiler tubes but also attack the actual resin beds found in cation and anion softening and demineralization system causing an increase in regeneration and chemical consumption and resin bed replacement.
By incorporating a Force Draft Degasification system you can remove dissolved gasses
like CO2 and hydrogen sulfide (H2S) to as low as 99.999% and improve the cation and anion system performance, extend the resin bed life, and lower the operating cost of the water treatment process.
Quite often Forced Draft Degasification is utilized “post” treatment to also remove newly formed dissolved gases prior to entering the boiler feed system to prevent corrosion damage within the tubes and feed system and pumps. These gases are easily removed with the forced draft degasifier at a much lower cost than chemical additives or liquid cell degasification that requires higher capital cost and much higher operating cost.
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Topics:
water treatment issues,
degasification,
pH levels of water,
iron oxidation,
water treatment,
water distribution system,
aluminum,
water plant,
odor control scrubber,
hydrogen sulfide (H2S),
calcium carbonate,
media packing,
pH levels,
Langilier index (LSI),
Decarbonation,
ION Exchange Resin,
dissolved gases,
feed water,
De-Aeration,
wastewater,
carbon dioxide,
decarbonator,
degasifier,
carbonic acid,
H2S Degasifier
To enhance and control production and quality
of seafood that is grown and harvested the industry is increasing its focus on the construction of in house aquaculture fish farms commonly referred to as aqua farming. The most popular species of aqua farming continues to be salmon, tilapia, catfish, and carp. With the increase interest in the United States aqua farming facilities have been developing in parts of southern Florida where climate conditions and water conditions are favorable.
When considering several types of fish species to grow for harvest it is important to keep in mind the need to control the quality of the water. If the aqua farm is intended to utilize man made tanks they will depend upon a constant flow of incoming water. If the aqua farm is focusing on salmon than both the water quality and water temperature plays a major role on mortality rates and production yields of the operation.
Having water with too high of hydrogen sulfide, carbon dioxide, total Organic carbons, and even turbidity can increase mortality rates among the younger fish species and is especially critical to salmon.
Having high levels of metals
such as Iron that is identified as either “ferric” (Fe-) or “ferrous” (FE+2) and is naturally occurring within the Florida waters and other parts of the US will cause significant damage to young salmon species because the metal accumulates within the gills of the fish causing suffocation. Other metals are also detrimental to fish including copper, aluminum, arsenic, cadmium, chromium, Lead, manganese, mercury just to name a few and the water quality must be evaluated and tested in the early stages of design to anticipate the required types of process systems needed.
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Topics:
water treatment issues,
water quality,
degasification,
pH levels of water,
water treatment,
advanced treatment solutions,
hydrogen sulfide (H2S),
pH levels,
Alkalinity,
Decarbonation,
carbon dioxide,
oxygen,
decarbonator,
degasifier,
carbonic acid,
H2S Degasifier,
Aqua Farming,
Fish Farming,
Aquaculture,
Pisciculture
Water Treatment
When planning and designing a man made on land aquaculture or pisciculture facility.
The most important key element is the quality of the water. For operations developing in Florida or the Caribbean it is important to remember that water quality varies in Florida and other states in the US and typically requires some type of water treatment. For fresh and salt water land based farms that utilize tanks located inside of a building the water needs to be treated and pure from any naturally occurring contaminants such as hydrogen sulfide (H2S), iron (Fe+), and even carbon dioxide (CO2).
The most cost effective way to treat incoming water for aquaculture farming and remove hydrogen sulfide, iron, and lower carbon dioxide is the use of a “degasification” tower. A degasification tower or degasifier is a piece of process equipment. Degasifiers can also be referred to as a “decarbonator” or “air stripper” or even “aeration tower”. The degasification tower is a vertical column designed to remove certain types of contaminants by “stripping” the molecules of converted gases and expelling them from the water as a gas. The science is based upon “Henry’s Law” and it relies upon the disproportionate varying vapor pressures of gases.
If the incoming raw water contains levels of sulfides or hydrogen sulfide gases it is recommended to remove the hydrogen sulfide to improve the water quality and reduce the risk of the development and formation of bacteria that can thrive on the Sulfur. In addition hydrogen sulfide is corrosive and will cause harm to other components within the process if left untreated. It is important to adjust the pH of the raw feed water prior to degasification to ensure full conversion of the sulfides into hydrogen sulfide gas (H2S) to enable the degasification process to perform and remove up to 99.99% of the harmful contaminants without adding additional chemicals. This saves money and improves quality of the product!
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Topics:
water quality,
degasification,
pH levels of water,
water treatment,
hydrogen sulfide (H2S),
pH levels,
Alkalinity,
Decarbonation,
Caribbean,
carbon dioxide,
decarbonator,
degasifier,
gases,
carbonic acid,
H2S Degasifier,
Aqua Farming,
Fish Farming,
Aquaculture,
Pisciculture
Industrial Boiler feed water in water treatment.
In the USA market alone it is estimated the manufacturing industry consumes over 400 millions of gallons per day (MGD) of water to produce steam. Approximately 60 millions of gallons per day (MGD) of water is sent to the blow down drains in manufacturing. Another approximate 300 millions of gallons per day (MGD) of steam is consumed for direct injection. All this steam required in manufacturing shares the same common need, “water”. But not only water but “purified and treated” water is needed. For without the treatment process US manufacturers would face constant shut downs and increased capital spending driving their cost of goods through the roof. One form of water treatment to protect boilers is degasification and deaeration.
Degasification towers remove
hydrogen sulfide (H2S) and carbon dioxide (CO2), and quite often dissolved oxygen (DO). Removing dissolved corrosive gases is critical to the life and efficiency of the boiler and if the gases remain in the boiler feed water such as carbon dioxide (CO2) it will create a recipe for disaster, higher operating cost, and a reduced life for the boiler system. The carbon dioxide (CO2) will convert into carbonic acid and form a corrosive condition for the boiler and other critical components. If a boiler system is operating an ion exchange process prior to the boiler the regeneration cost will increase dramatically because the resins will be consumed by the carbon dioxide (CO2). In addition to preserving and increasing the life of the resin the removal of the carbon dioxide (CO2) will elevate the pH of the water without the addition of other chemicals again lowering the operating cost of the system.
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Topics:
water treatment issues,
degasification,
iron oxidation,
water treatment,
water distribution system,
advanced treatment solutions,
water plant,
hydrogen sulfide (H2S),
Decarbonation,
ION Exchange Resin,
feed water,
De-Aeration,
steam generation,
steam generating boilers,
carbon dioxide,
steam,
decarbonator,
boiler system,
degasifier,
gases,
RO membrane,
carbonic acid,
RO system,
H2S Degasifier,
Boiler feed water
Degasification towers remove hydrogen sulfide (H2S), carbon dioxide (CO2), and quite often dissolved oxygen (O2). In process water systems where the water will be used to heat and turn into steam it is critical that the water chemistry be fully understood and a properly designed treatment system utilizing degasification, decarbonation, or deaeration to be applied. Removing dissolved gases is critical to the life and efficiency of the boiler and allowing dissolved gases such as carbon dioxide to remain in the water is a recipe for disaster and reduced life. The (CO2) will convert into carbonic acid and form a corrosive condition for the boiler and other critical components. In addition, the removal of the (CO2) will elevate the pH of the water without the addition of caustics. The selection of what type of degasification tower system should be based on the specific applications, site conditions, and water chemistry. DeLoach Industries understands the many different requirements needed for each individual Industrial Water Treatment system. For more information or to learn more contact the professionals at DeLoach Industries Inc. at (941) 371-4995.
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Topics:
De-Aeration,
carbon dioxide,
oxygen,
steam,
decarbonator,
degasifier,
carbonic acid
The need to remove dissolved gases from water in the pharmaceutical process is well known within the water treatment industry. However, the method of removing the gases varies and depending on the quality of the water a wrong selection can wreak havoc on your process water equipment, such as the steam boiler or distillation columns. If the water contains high levels of Carbon Dioxide (CO2) than it can form carbonic acid which will attack and corrode both the steam boiler tubes as well as the distillation columns. Removing the dissolved gases by adding a Degasification tower or “Degasifier” will ensure that the dissolved gases like Hydrogen sulfide (H2S) and Carbon Dioxide (CO2) have been removed to acceptable levels of below 7 ppb. Also utilizing a degasification tower is the most cost-effective way to reduce and eliminate the gases in the water stream, R.O. membranes are used to and require pH adjustment to achieve the same results because of the need to convert the Carbon Dioxide (CO2) into carbonates first.
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Topics:
degasification,
water treatment,
hydrogen sulfide (H2S),
dissolved gases,
pharmaceutical water,
carbon dioxide,
degasifier,
gases,
RO membrane,
carbonic acid,
RO system
CO2 & ph In municipal and industrial water processes
Carbon Dioxide (CO2) in municipal and Industrial water can create problems in the treatment process, increase operational costs of the treatment plant, and cause excessive corrosion to equipment and ancillary equipment.
In nature, one of the most natural common causes that create low pH or acidity in water is an element known as “Carbon Dioxide” (CO2). The process of how carbon dioxide enters the water in the first place is a topic worth exploring. Nature creates one of the most common causes of CO2 found in the water naturally. When the water reaches an equilibrium with our atmosphere followed by the biological degradation that is aided by the photosynthesis of organic carbon (CH2O) then carbon dioxide begins to form. Organic carbon is dissolved in water and it forms “Carbonic Acid”
(H2CO3). CO2 (g) + H2O (l) = H2CO3 (aq).
The process to form the carbonic acid is slow and only a small portion remains as an acid because proton losses occur during the process.
H2CO3 (aq) « H+ (aq) + HCO3- (aq)
CO3- (aq) « H+ (aq) + CO32- (aq)
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Topics:
water treatment issues,
water quality,
degasification,
pH levels of water,
water treatment,
water plant,
pH levels,
caustic,
Decarbonation,
wastewater,
carbon dioxide,
decarbonator,
gases,
carbonic acid,
H2S Degasifier,
Co2 ph