DELOACH BLOG

One of the largest consumers of energy in the US is water and wastewater treatment plants.

Because of the need for large horsepower pumps and blowers, a municipal water and wastewater treatment plant consumes a tremendous amount of kilowatt hours of electricity. The energy cost is factored into the “cost of production” of water or wastewater treatment, and the “rate base” charge is increased accordingly to the consumer.

Does Renewable Power Work in a Water Treatment Plant?

Because solar energy is “space intensive,” you do not see a lot of solar power being deployed across the USA at water treatment plants. In our opinion, this is a mistake, and most likely, the decision was made back when solar power output was much lower. With the increased efficiency of solar panels and decreased production cost, it makes tremendous sense to revisit the use of Solar energy to offset the operational cost of a water treatment plant or wastewater treatment plant operation.

Providing solar energy for specific pieces of process equipment is also a viable option when you consider deploying solar energy. For example, operating a Degasification tower or Decarbonator utilizing 10 350-watt solar panels will generate 3500 watts during peak daylight hours and enough to offset the cost of smaller horsepower blower motors. If the solar panels are configured as a canopy, they can also provide a nice shade or protective barrier above the piece of equipment if installed outdoors, as most packed column towers are located outside.

What about other forms of renewable energy? Do they work?

At water treatment or wastewater treatment facilities. Co-generation use has been around for many years at Wastewater plant facilities wastewater treatment plants. A cogeneration unit is a combination “Generator” to produce power and a “Thermal” energy source to produce heated water. The water can be used domestically or can be used to produce chilled water with the help of a Chiller system. The wastewater treatment plant provides a critical component by producing gases such as “Methane,” which can be used as a cogeneration unit fuel source. Water treatment plants do not produce methane or other combustible forms of gases like a cogeneration plant would produce, so you normally do not see Cogeneration system units deployed at a Water treatment facility.

Do you think all distribution systems are made equal? 

if you do you may be surprised that there is a lot of variation in manufacturing protocols for aerators, degasifiers, and decarbonators.  Aerators are often found in use at Industrial Water Treatment and municipal water treatment facilities around the globe. 

For water treatment, you may be surprised to learn that one of the key items that separate different types of aerators and decarbonators for water treatment is the type of distribution system it utilizes.  To improve Carbon Dioxide (CO2) or Hydrogen Sulfide (H2S) removal you need to select the best distribution system for the tower and make sure it's maintained. Now, there are many types of aerators in general and the term is used broadly. From floating pond aerators to wastewater aerators, to vertical tower aerators, decarbonators, and degasifiers for industrial water treatment aerators.  We will focus on vertical tower aerators for industrial water treatment.  All types of Aerators and even degasifiers and even decarbonators and Odor Control Scrubbers require some type of distribution system to begin the process of gas transfer and to remove Hydrogen Sulfide (H2S) from water or Carbon Dioxide (CO2).  It is important to evenly distribute the water or chemical solution across the media bed. 

There are several types of distribution systems available and the three most common ones you will see on the marketplace are the “Tray” type, Weir, or the header lateral utilizing gas release “Nozzles”.  

The selection of what type of distribution system is typically driven by the marketing side of who is selling you the tower.  But in terms of real performance a distribution system utilizing a nozzle system will outperform a tray-type distributor.  All packed towers are designed utilizing Henry’s Law Constant” theory of chemistry and what all towers rely upon is some type of method to break the surface tension of the water and expose the molecules of gases so that they either can escape or can be introduced to a reaction agent.

When towers are designed it is important to properly hydraulically load the top of the media bed.  This is considered " Degasification Basics". This is important for many reasons and we will address these points in future updates.  When using a properly designed nozzle distribution system such as a DeLoach Industries header lateral system then you get the benefit of both proper hydraulic load across the bed and you also gain anywhere from 4-10% removal efficiency depending upon the application.  When looking at a chemical scrubber versus a biological scrubber you will notice they too have very different distribution systems. DeLoach Industries, Inc. has learned over its 60 years in business how to maximize gas transfer release.  If designed and built properly the gas release process or interaction process (if designing a scrubber) has already begun “before” it enters the media bed.

Ammonia (AM) is a common water pollutant that significantly impacts the water process industry.

It is not just polluting water bodies but also aqua wells and humidifiers. Generally, AM is produced from human sweat and urine and created from synthetic ammonia in industrial processes.

Ammonia has three types of amines – primary, secondary, and tertiary – all are toxic for humans and aquatic life.

• Primary Amine has two carbon and one nitrogen atom, also called methylamine or CHNH2.
• Secondary Amine has two nitrogen atoms with no carbon atom between them, also called Dimethylamine or CH2(NH)CH3.
• Tertiary Amine has three nitrogen atoms with no carbon atoms between them; thus, it’s called Trimethylamine or CH3C(NH)CH3.

In natural conditions, primary Amide bacteria produce Amide under high-temperature conditions. In an aqueous solution and soil environments with high pH levels (>6).

Primary amide can form by the dehydrogenation of nitriles, such as acetonitrile, which are further oxidized to form acetic acid. 

Primary amide form by alkaline hydrolysis of nitro compounds such as 2-nitrophenol.

Process systems often need to recognize when the Degasification or Decarbonation system is failing or underperforming.

Understanding De-Aeration and Decarbonation in Water Treatment Systems

The importance of removing Carbon Dioxide in the water!

Carbon dioxide exists naturally in nature as free CO2 and can be found in many water sources from lakes, streams, or other surface water bodies. Carbon dioxide occurs naturally in small amounts (about 0.04 percent) in the Earth's atmosphere. Monitoring CO2 levels in your water can be done through test kits or monitoring systems. When monitoring CO2 levels, it is important to note the concentration at which the monitoring needs to occur. Industrial level ion exchange systems should be monitored at a concentration typically 15–20 times greater than required for drinking water quality. Ion exchange systems used for high purity water production should be monitored at a concentration typically 40–50 times greater than what is required for drinking water quality. Due to carbon dioxide’s abundance and its role as the primary driver of climate change, there are concerns about increasing concentrations of this gas in the atmosphere. To reduce the amount of carbon dioxide in the atmosphere, people can reduce the amount of carbon dioxide released during energy production by using renewable energy sources and energy efficiency. Carbon dioxide can be captured and stored underground with carbon sequestration technologies.

Saving Steam with Degasification: Optimizing Water Treatment for Cost Efficiency and Enhanced Performance.

The operation of steam-generating boilers and the process of removing dissolved gases from the feed water is of utmost importance.

Deaeration is essential in the boiler system process.

Deaeration involves removing oxygen (O2) and carbon dioxide (CO2) from the water. Removing oxygen and carbon dioxide from the water before it enters the boiler system is essential. This prevents corrosion of the boiler system components and reduces costly maintenance and repairs to your system.

Oxygen and carbon dioxide can corrode and destroy metal components of the boiler system.

Corrosion can be costly to repair or replace. This is due to oxygen (O2) and carbon dioxide (CO2) not being removed from the water.

In order to avoid unwanted corrosion, it is necessary to treat the water before it enters the boiler system. This can be achieved through different techniques, including deaeration, chemical treatment, or mechanical filtration.

The deaeration process typically requires a deaerator. This device combines heat and vacuum to remove dissolved gases from water. The deaerator reduces the amount of dissolved solids in the water.This can improve the efficiency of the boiler system. Neglecting regular maintenance and inspection of the boiler can lead to severe corrosion damage and operational issues.

Extending the life of your ion exchange resin in boiler feed water applications

Did you know that when producing steam, it is most effectively accomplished by utilizing a decarbonation process? Decarbonation and Degasification is the most economical way to process fluent water pre-Ion exchange treatment through a vertically packed tower called a decarbonator, often called a degasifier.  This is the most economical method to remove carbon dioxide (CO2) and Hydrogen Sulfide (H2S) to prevent the formation of carbonic acid. Other corrosive conditions are Degasification and Decarbonation, which will extend the life of the ion exchange resin. If CO2 levels remain high in the inlet feed water to the ion exchange system, the resin beds, whether cation or anion, will require more frequent regeneration, and your chemical usage and cost will rise.

In industrial applications, it’s easy to overlook.

Often, there is insufficient focus on selecting the right decarbonation or degasification system to ensure that the process water treatment system performs at the highest optimal level. For water filtration, when the primary process is membrane filtration, often referred to as “reverse osmosis, " too little attention is given to properly removing CO2 from the process to lower the pH and adjust the alkalinity. 

The Term referred to as “Degasification” or "Decarbonation" and how they work

Relates to the process of the removal of suspended gas or solids that are converted to a gas-based upon certain criteria during water filtration, treatment, membrane filtration, or attempting to adjust pH.   When removing (CO2) the process is often referred to as “Decarbonation”, when removing (H2S) the process is often referred to as “Degasification”. 

Degasification is the most economical method for

the removal of Hydrogen Sulfide (H2S), Carbon Dioxide (CO2), and Oxygen (0₂) can all be removed by “Degasification”.  The other variables are the total inlet water flow rate, the inlet feed temperature of the water, the ambient air temperature, the inlet concentrations that can be expressed as parts per billion (ppb), parts per million (ppm) or Mg/l, and the desired effluent removal levels also expressed in the same method.  It is also important to fully understand the actual application and the use of the water to determine how critical maintaining critical levels are and what impact variations will create for the final use.   Understanding these variables will aid you in the design of the system and any additional redundant systems needed to assure full compliance with standards.